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Manufacturing

From resin to roll, precision at every step.

Clean, climate-controlled production, documented quality checkpoints and full batch traceability — so every roll of WIKA PPF installs and performs the same.

WIKA PPF large-scale paint protection film coating line
WIKA PPF production line
Our process

Six steps. Zero shortcuts.

Scroll through how a WIKA paint protection film roll is made — from verified raw materials to the moment it ships.

Raw material verification — WIKA PPF production
Precision coating — WIKA PPF production
Curing & lamination — WIKA PPF production
Slitting & rewinding — WIKA PPF production
Quality inspection — WIKA PPF production
Packing & dispatch — WIKA PPF production
01/06
  1. Step 01

    Raw material verification

    Every batch of TPU resin, top coat and adhesive is checked against supplier documentation before it enters production. Our films are built on German raw materials.

  2. Step 02

    Precision coating

    Top coat and adhesive are applied on precision coating lines with tightly controlled tension, temperature and speed for a perfectly even layer.

  3. Step 03

    Curing & lamination

    Coated layers are cured and laminated in a clean, climate-controlled environment to lock in clarity and prevent contamination, dust or bubbles.

  4. Step 04

    Slitting & rewinding

    Master rolls are slit and rewound to standard and custom widths with clean, straight edges ready for plotters and hand installation.

  5. Step 05

    Quality inspection

    Thickness, adhesion, release, clarity and finish are measured and visually inspected on light tables against defined test methods.

  6. Step 06

    Packing & dispatch

    Rolls are boxed in clean conditions with batch labels for full traceability, retained samples are kept for every batch, and partners are supplied from single rolls to full pallets.

Quality assurance

Seven checkpoints on every batch.

A dependable film requires repeatable quality at every stage. These checks are documented and applied consistently across every production batch.

  1. 01Incoming material & supplier-document verification
  2. 02Visual inspection for contamination, scratches & bubbles
  3. 03Film thickness & roll-dimension measurement
  4. 04Adhesion & release-liner testing
  5. 05Gloss, clarity & finish consistency checks
  6. 06Batch identification, traceability & retained samples
  7. 07Packaging inspection & controlled storage
On the floor

A look inside production.

Clean-room PPF coating hall
Clean-room PPF coating hall
Precision coating head applying top coat to TPU film
Precision coating head applying top coat to TPU film
Operators loading a master roll on the unwinding station
Operators loading a master roll on the unwinding station
TPU film running through the lamination line
TPU film running through the lamination line
Film thickness and clarity inspection
Film thickness and clarity inspection
Finished rolls packed and batch-labelled in clean conditions
Finished rolls packed and batch-labelled in clean conditions
Let’s work together

See our quality for yourself.

Request film samples and data sheets, or arrange a visit with our team.

Get in touch +49 69 90009 240